Custom Cases

             


Star Custom Cases payloads have been known to exceed $250,000 for some of the most fragile medical instruments in existence.  We've solved some of the most challenging custom packaging situations one can imagine.  Following is a brief tour through some of the more complex custom case designs we've evolved.  We've designed and manufactured custom cases that most would think to be an impossibility.  We take pride in our ability to communicate with you, our customer, to discover exactly what your custom case needs are.  We take pride in having the human as well as computerized ability to translate your thoughts and needs into intelligent & highly functional custom designs.

Once designed and a detailed graphic rendering has been customer approved, the design passes to our highly skilled manufacturing staff who bring your design to fruition.

Whether your needs are for a single custom case unit or a special order custom prototype for multiple units, Star Case has been the leading expert in producing not only simple foam lined dimensional cases, but highly complex, ergonomic, thoroughly thought-out custom cases as well.

*  We offer Priority (additional rush charges involved) turnaround service of two, four or eight days.  Please contact us for additional information.


Custom Rackmounts and Shipping Cases Quick Ship Cases for HDTV's, Mac Computers, Multiple Laptops & Utility Cases Quick Ship Shockmount Rack Cases 4-Post Racks, Server Racks, Professional Series Rack Frames Rack Enclosures, Rack Cabinets, Designer Series Racks Rack Accessories, Rack Drawers, Rack Shelves, Rack Fasteners, Filler Panels, etc. Rack Rail & Rack Channel - multiple types & sizes - 10-32 tapped holes or 3/8" square holes Case hardware parts, replacement case fittings, aluminum extrusions, case handles & case latches

Click on thumbnails for
link to detail page.


Custom multi-drawer case with integral fold out desk and storage compartment
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Custom Work Cases for Virtually any Application
Custom Work Cases for field sales presentations, tradeshow transport of expensive & delicate equipment and photographic field case applications.  Case & door sections attached with heavy-duty, full length, piano-type hinge.  2 heavy-duty recessed twist latches (1 is padlockable) on front hinged opening lid.  2 recessed spring-loaded handles on all 4 sides for ease of movement.  Case interior is lined with your choice of indoor-outdoor Ozite carpet, soft polyester foam or high density firm Ethafoam.  Case section is equipped with 4 heavy-duty 3-1/2" swivel & locking casters and 3/4" thick protective casterboard.  An additional caster is installed on hinged opening from lid for support when opened.  Fully ATA (Air Transport Assoc.) compliance throughout.  10 case color choices, stucco finish fiberglass laminated to case walls.

Ramp cases for large rolling devices requiring ramp access into cases.  Instrument shown weighs in excess of 800 pounds, yet, one person can load and unload it.

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Custom Cases with Integral Heavy-Duty Ramp Systems
Ramp case for large medical instruments, medical device cases, photo processor case, pianos cases, or any large rolling object needed repeated movement and transport.  Case & lid sections attached with full length, piano-type heavy-duty hinge.  3 heavy-duty recessed twist latches (1 is padlockable) on front hinged opening lid and 3 on rear access trap door.  4 recessed spring-loaded handles on both sides for ease of movement.  Case interior is lined with minimum 3" polyester foam and high density polyethylene foam blocking to capture fragile instrument inside.  Case section is equipped with 8 super heavy-duty 4"swivel & locking casters & 3/4" thick protective casterboard. An additional 4" caster is installed on hinged opening from lid for support when opened.  2 section ramp is equipped with exclusive folding support system to support high weight capacity of rolling instrument as well as aluminum side rails to help prevent instrument rolling off side of ramp. Ramp easily folds up and is stored in case lid & retained with webbed belts with steel buckles.  Fully ATA (Air Transport Association) compliant throughout.

Model cases, trophy cases, architectural mock ups and one-of-a-kind art objects & sculpture cases.

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Custom Cases for Transporting Architectural Models
Model cases, architectural model cases, topo table cases, model building cases, scale model case, office building model cases with protective interior & exterior for shipping and transporting fragile models.  Case section equipped with 4 heavy-duty swivel casters & 3/4" thick protective casterboard as well as diamond plate aluminum sheathing over base section of case as forklift barrier.  Case interior has 2" soft polyester foam lining with shock isolating, high density ethafoam capturing fragile model at critical corner. Special hand cut-outs in foam are provide on all 4 sides to facilitate easy loading and unloading of contents.  10 case color choices, stucco finish fiberglass laminated to ATA Star-3/8" case walls.

 
 Sample Case for Field Sales presentations of Consumer or Commercial Products

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Custom Containers and Field Sales Sample Cases
Sample Case for field sales presentation; carrying cases, carry cases and heavy-duty shipping cases with custom foam cut-outs and organized interiors. Case & Lid sections attached with full length, piano-type heavy-duty hinge.  2 heavy-duty surface mount latches (1 is keylockable) on front of hinged opening lid.  1 comfortable surface surface mount handle on front of case and one ecessed, retractable telescoping aluminum tow handle.  Case interior is polyester foam filled with multiple custom foam cut-outs hot wire cut to fit intended products perfectly. A handy briefcase fanfold is provided for organization of literature and other paperwork.  Case section is equipped Case Cart towing option for ease of transport.  1/8" Carry Star case walls with stucco finish fiberglass outer laminate.  10 case color choices, stucco finish fiberglass laminated to Carry Star  1/8" case walls.

Custom Drawer Case and Work Tool Organizer with numerous configurations, drawer combinations, built-in desk surfaces and component compartments.

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Custom Multi-Drawered Cases & Trunks
Drawer case work tool organizer with multiple drawers for field training, field production or any requirement calling for a high strength, reusable shipping container with customized organizational interior of multiple locking steel or aluminum drawers, shelves or component compartments.  Case interior can be configured with multiple combinations of drawer or shelf sizes we offer. All drawers & shelves offered have a maximum outside width of 19" (16-1/8" inside width). Maximum outside front to rear depth on all drawers is 14-3/4" (14-1/4" inside depth). Optional drawer heights offered are as follows: (RFSHELF17SL) 1-3/4" (steel only) serves as either a shallow non-locking drawer or glide mounted shelf (RFDRAW2 - steel or AFDRAW2 - aluminum) 3-1/2" locking drawer (RFDRAW3 - steel or AFDRAW3 - aluminum) 5-1/4" locking drawer (RFDRAW4 - steel or AFDRAW4 - aluminum) 7" locking drawer (RFDRAW6 - steel) 10-1/2" (steel only) locking drawer that simulates a hanging file drawer with available RFD6CLIPROD option.

Custom wardrobe cases of all capacities and applications.  Uses for trade show transport of clothing & wardrobe effects.

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Custom Wardrobe Cases
Wardrobe cases, wardrobe crates, work case, wardrobe closets, tradeshow cases, wardrobe trunks with reusable case construction features, ATA case compliance and broad design variability. Left and right case sections attached with full length, piano-type heavy-duty hinge.  3 heavy-duty recessed twist latches (1 is padlockable).  Multiple recessed spring-loaded handles ( 2 on all 4 case sides) for easy maneuverability.  Both case halves are split into 4 Ozite carpet lined garment modules, each equipped with a steel hanger bar.  Each case half is equipped with 4 heavy-duty swivel casters & 3/4" thick protective casterboard. 1/2" Ultra Star case walls with stucco finish fiberglass outer laminate.  Fully ATA (Air Transport Assoc.) compliance throughout. 10 case color choices, stucco finish fiberglass laminated to 1/2" Ultra Star case walls.

Custom Rackmounts in Mutiple Shockmount Rack Configurations with Front Lids and Rear Lids as well as Removable Rack Shells and Mating Lids for Added Convenience.
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Custom Rackmount Cases
This multi-component rackmount custom case is designed as a dual lid, shock mounted 19" rack (style F4) with fully removable inner rack shell.  Star Case offers 6 different styles of custom case as well as standard design rackmount cases, individually designed to satisfy unique sets of applications. 

NOTE:  The designs shown here are intended to acquaint you with our design and manufacturing capabilities. 
Please contact us directly so we can design and quote your specific case and enclosure needs.

 




CASES & RACKMOUNTS
(for air & ground shipping)
PROFESSIONAL SERIES
STEEL/ALUMINUM  RACKS
(for in-house use)
DESIGNER SERIES
RACKS, FRAMES & STANDS

(for in-house use)
RACK RAIL,
OPTIONS & ACCESSORIES




Star Case - Home Page
- Cases
- Racks
- Aluminum Carry Cases
- ATA Cases
- Apple Mac Cases
- Carry-On Cases
- Rack Options Accessories
- Case Casters
- Case Catches
- Case
Corners

- Case Handles
- Case Latches
- Case Locks
- Other Case Hardware Parts
- Case Options
- Case Products
- Case Styles
- Case Types

- Cases - Photo Gallery
- Cases - Product Literature
- Custom Cases
- Flight Cases
- Flight Packs
- Laptop Cases
- Military Cases
- Multiple Laptop Cases
- Notebook Cases
- Plasma Display Cases
- Rack Cases
- Road Cases
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- Tests & Specifications
- The Inside Story

CASES & RACKMOUNTS
WEB STORES

- Cases & Trunks - Popular Sizes
- Shockmount Rack Cases
- Aluminum Carrying Cases
- HDTV LCD/Plasma Display Cases
- Desktop LCD Monitor Cases
- Apple Mac Cases
- Multiple Laptop Cases
- Rack Options & Accessories
- Rack Cases - Popular Sizes
- Replacement Case Parts
- Case Close-Outs

- Case Hardware Close-Outs

Racks - Home Page
- Racks
- Star Racks Overview
- 19" Aluminum Racks
- 19" Steel Racks
- 19 Inch Rack Drawers
- Rack Component Support System
- 19 Rack Mounts
- 19 Inch Racks
- 19 Racks
- 4 Post Racks
- Pre-Packed Rack Kits Tutorial
- Aluminum Pre-Pack Kits -10-32 Tapped
- Steel Pre-Pack Kits -10-32 Tapped
- Steel Pre-Pack Kits - 3/8" Square
- Custom Aluminum Racks -10-32 Tapped
- Custom Steel Racks -10-32 Tapped
- Custom Steel Racks -3/8" Square
- Customer Favorite Racks
- Audio Racks
- Computer Racks
- Data Racks

- Equipment Racks
- Home Theater Racks
- LAN Stations
- Network Racks
- Open Frame Racks
- Relay Racks
- Server Racks
- Stereo Racks
- Telecom Racks
- Video Racks

- Equipment Enclosures
- Rack Cabinets

- Rack Weight Capacity
- Racks - Literature & Instructions
- Racks - Photo Gallery
- Workstations

- Rack Options & Accessories

PROFESSIONAL SERIES
STEEL/ALUMINUM  RACKS
WEB STORES

- Custom Depth Steel Rail Sets
- Custom Depth Aluminum Rail Sets
- Custom Racks - Aluminum
- Custom Racks - Steel
- LAN Stations
- Options & Accessories
- Pre-Packed Rack Kits
    Aluminum Rack Kits -10-32 Tapped
    Steel Rack Kits - 10-32 Tapped
    Steel Rack Kits- 3/8" Square
- Rack Screws & Fasteners

Designer Series
Racks, Frames & Stands

- Designer Series Overview
- Designer Series Pre-Packed Rack Kits
- Designer Series Rack Enclosures
- Designer Series Custom Frames & Stands
- Designer Series Home & Office Furnishings
- Designer Series Wardrobe Storage Systems
- Designer Series Producers Station
- Designer Series Padded Benches

- Designer Series Bookcases
- Designer Series Plasma/LCD HDTV Stands
- Designer Series End Tables
- Designer Series Coffee Tables
- Designer Series Photo Gallery
- Designer Series Rack Capacity
- Designer Series Options & Accessories

DESIGNER SERIES RACKS,
FRAMES & STANDS
WEB STORES

- Designer Series Rack Kits
- Designer Series Rack Enclosures
- Designer Series Home & Office Furnishings
- Designer Series Bookcases
- Designer Series Plasma/LCD HDTV Stands
- Designer Series Coffee Table
- Designer Series End Tables

-
Designer Series Custom Frames & Stands
- Designer Series Options & Accessories

Rack Rail, Options & Accessories
- Rack Rail
- Rack Options & Accessories
    Rack Drawers
    Rack Component Support System 
    Rack Filler Panels
    Rack Keyboard  Drawers
    Rack Screws & Fasteners
   
Rack Filler Panels
   
19" Rack Shelves
    19" Fixed Rack Shelf
    19" Sliding Rack Shelf 

    19" Adjustable Depth Rack Shelf 

RACK RAIL, OPTIONS &
ACCESSORIES

WEB STORES

- Rack Rail
- Rack Fasteners & Accessories

GENERAL INFORMATION

- CORPORATE INFORMATION
- STAR FACTS - Shipping
& Rack Cases
- HELP DESK - Shipping & Rack Cases
- HELP DESK - Steel & Aluminum Racks

- RETURN PROCEDURES
- SECURITY & PRIVACY POLICIES
- SHIPPING & FREIGHT

 

Star Case Manufacturing Co., Inc.
648 Superior Ave.
Munster, IN  46321

(219)922-4440   FAX: (219)922-4442
(800)822-STAR
(800)782-CASE
e-mail:  star@starcase.com

Major Credit Card Accepted Mastercard VISA American Express & Discover

Copyright : 1995-2012 - Star Case Manufacturing Co., Inc.
Prices, descriptions and specifications are subject to change without notice.

The data contained in this document is the property of Star Case Manufacturing Co., Inc. and is not to be reproduced or distributed
without authorization from Star Case Manufacturing Co., Inc.  www.starcase.com