Custom Foam Case Interiors
Buy a Star Case - - - Share with us your array of equipment - - - Enjoy Organization !!
1. Select your Case
We offer numerous case types; lightweight,
heavy-duty ATA fabricated hard cases, injection and rotationally molded cases of
- you name it, Star Case has it!
- Rackmount cases
- HDTV cases
- Sample cases
- Individual component cases
- Multiple component cases
- Laptop/notebook/tablet cases
- Foam lined or fillled utility cases
- Custom interior cases
2. Send us your Drawings or Components
We begin the design process by outlining all
components going into your case. Special attention is devoted to device balance
within the case as well as device fragility and need for isolation. We work with
mulitple types and densities of polyester as well as polyethylene foam to
provide the best protection. When possible, we prefer our customers to send
their equipment to us prior to producing the case interior. This serves to
eliminated errors and further guarantees a perfect component fit.
3. You indicate your preferred component layout
Once your preferred layout has been established
and you've approved design layout drawings, we proceed generating highly
accurate CAD drawings from which your foam interior is cut. These
drawings will also indicate all engineering details required to manufacture and
cut the foam. Your Star Case design representative will send you the
drawings for preliminary approval to proceed. If multiple cases and/or interiors
are purchased, a prototype will be provided.
Once the foam design is approved we proceed to
production. Depending on quantity, your foam interior might be die cut, laser
cut, waterjet cut or hot wire cut. These varying technologies for sculpture
cutting foam will be used depending on turnaround time required, quantity of
foam packs needed, final negotiated cost or grade and density of foam specified.